
Chemical Packing Field Extrusion Blow Molding Machine With Pneumatic System SRB75S-1, 20 liter plastic container manufacturing machine
QUICK VIEWS
1. SRB75S-1 is single station fully automatic blow moulding machine, specially for 5~20L bottles & jerry cans. 2. Machine total control system with convenient operation page design suitable for remote technical support. 3. Adopt pressure / flow double proportion control for hydraulic system, insure platen moving speed & smoothness. 4. Its output for 1KG 20 liter stackable jerry can is 55 Pcs/hour, for 450 grams 10L jerry can is 70 Pcs/hour. |
TECHNICAL PARAMETERS
Machine Model | 20L Plastic Container Manufacturing Machine |
Max Product Volume | 20 L |
Machine Weight | 7.8 Tons |
Machine Size | 4.6 x 2.3 x 3.0 m |
Screw Diameter | 75 mm |
Plasticizing Capacity | 100 KG |
Clamping Force | 180 KN |
Platen Size | 450 x 550 mm |
Platen Opening Stroke | 350~900 mm |
Max Mould Size | 500 x 500 mm |
Head Mode | Continuous extrusion single head |
Parison Cutting Type | Cold Cutting |
Head Heating Power | 7.8 KW |
Max Die Diameter | 230 mm |
Total Power | 72.5 KW |
Average Energy Consumption | 39 KW |
PRODUCTION ARRANGEMENT
1. Machine Foundation Size: 5.0 x 2.5 m 2. Production Area: 8 x 5 m 3. Minimum Workshop Height: 3.5 m 4. Air Supply Requirement: 1.2m3/min, 0.8Mpa 5. Water Supply Requirement: 5 Tons 6. Machine Power Consumption: 40 KW 7. Production Line Power Consumption: 58.5 KW 8. Whole Line Electricity Arrangement: 160 Amps 9. Minimum Workers Number: 1~2 Workers |
MACHINE INSTRUCTION
Extrusion System
The extrusion system includes gear box, extrusioin motor, inverter,
screw, barrel, head and die. The extruder adopts gradient mixing
type with high-speed energy saving design. Material of screw: High
quality nitriding steel 38CrMoAlA,with nitriding surface
HV≥800,brittleness≤2. Material of barrel: High quality nitriding
steel 38CrMoAlA,with nitriding surface HV≥900,brittleness≤2. The
head runner has good design and head matel is processed for higher
hardness. The die and core will be made according to your product
design and size.
Clamping Unit
Clamping unit is composed of front & back platens, clamping
seat, carriage seat, mould stroking & clamping hydraulic
cylinders, synchronizing mechanism, with the structure of nether
crank design. Platen movements open & close, carriage up &
down is assisted with linear guide rails & ball bearing sliders
to increase action smoothness and position precision. The end
positions & slow speed positions are controlled by proximity
switches or transducers. Our nether bent arm central clamping
structure insures the clamping force bearing to mould in balance,
easy for scraps auto-deflashing, also good for mould's lifespan.
Electric Control
The electrical control system is composed of operation panel,
temperature control module, PLC, input & output module,
proportion board, contactors, voltage stabilized source, air
swtiches, mid relays, proximity switches, inverter and motors. The
operation panel contains power switch, touch screen, alarm, hot
cutter knob, auto cycle button, emergency stop button, action
reversion button, extruding speed button.
Hydraulic System
The hydraulic system is mainly composed of motor, pump, pressure
regulating valve block, reversing valve blocks, cylinders and oil
chillers. It controls platens open & close, carriage up &
down, extrusion system up & down, blow pin actions, or even
spinning cut and so on. Our hydraulic system has been updated with
proportion valve and mechanical shuttle valve for action stability
and precision. It insures the oil pressure output fast but smooth,
action performance is quick but with less impact.
Water & Air Supply
The pneumatic system contains air cylinder, air valves, air
filters, air tubes, fast plugs and so on, for controlling the
actions of head inner blowing, blow pin blowing, auto-deflashing,
or pushing in & out for some special moulds. The necessary air
pressure is 0.4~0.6 Mpa, air consumption is 0.8~1.2 M3/min. The
water system contains water distributing blocks, ball valves,
tubes, connectors and so on, for chilling the screw & barrel,
hard gear box, blowing units and moulds. The necessary water
pressure is 0.2~0.4 Mpa, water consumption is 5000L/hour.
Automatic Production
our machine supports auto-deflashing control system and pneumatic
hardware, the scraps can be on-line removed automatically through
auto-deflashing mould. Scraps fall down and slide outside of
machine through a slide channel. The finished products are pushed
out from another side together with platen carriage down action
with the guidance of bottle collective shelves. The conveyer system
can be equipped to take scraps into crusher, and convey the
finished products to leakage tester or packing table. During the
producing period, the machine can work automatically without the
worker's help.
Working Flow Arrangement
The whole producing line totally need 2 workers. Worker No.1 takes
charge of material mixing and feeding, he collects the crushed
scraps into color mixer, operate the material mixing of new
material, crushed material and color master batch. After mixing he
carries material into material source tank, the auto-loader will
feed material automatically. The other worker takes charge of
bottle packing, and take the packaged bottles into storage area.
Zhangjiagang Baisu Machinery Manufacture Co., Ltd.
ZHANGJIAGANG BAISU MACHINERY MANUFACTURE CO., LTD is a professional manufacturer of Extrusion Blow Molding Machines, owning more than 14 years working experience in EBM machines' design, manufacturing, overhauling, service and project solutions.
Our product line covers 0~30L continuous EBM models, high speed
automatic EBM models, 30~500L accumulating EBM models, 1000~3000L
large EBM models. Our machines are widely used in packing and
producing industries of chemical, food & drinking, medical,
automobile, traffic safety, recreation facility, family life and
communal facilities. We provide the entire solutions for a whole
producing line of project items.
Besides our Chinese domestic market, our blow molding machines also
have been exported to Europ, Mid East, Africa, South America and
Asia countries. The service covers product analysis, project
sonsultation, manufacturing follow-up, exporting and after sales
services.
We have mature technology and technics for multi-layer
co-extrusion, high speed and high automatic blow molding machines,
also can help our customers for producing line layout and producing
flow arrangement. Our machines' quality is good and reliable, the
working lifespan is more than 14 years. You are warmly welcome to
establish long term cooperation relationship with us!