Highly Integrated Battery Forced Internal Short Circuit Tester IEC recommendation

Forced Internal Short Circuit Tester For Battery

Product type: KP-8210

Introduction:

This machine is suitable for conducting mandatory internal short circuit and battery compression test at a certain environmental temp. according to latest requirement of IEC62133 and Japanese industrial standard JIS C 8714:2007.Test chamber’s material is stainless steel with good temperature uniformity and exhaust function.

Control system:PLC touch screen menu type operation;voltage data acquisition frequency:100t/s;Set up programmable test pressure through PLC:pressure holding time,measured pressure,battery voltage,battery temperature and rate of pressure drop.

Standard basis: IEC62133-2012, JIS C 8714:2007, IEC62281-2012.

1. Perfect structure:

Arc-shaped and sprayed surface;high-quality appearance;plane handle with no counterforce;easy operation and reliable performance;

2. Bright and wide viewing window:

Double-layer vacuum film coated window and philips energy-saving fluorescent lamp;no need of wiper defogging to keep clear observation

3. Advanced and reliable refrigeration controller system:

Original imported European and American hermetic compressor using environmental refrigerant and world famous components as well as imported LED push-button controller.

4. Blackout stop,cooling,heating function;

5. Breakdown and test finish alert.

Pressure,Displacement,Volatge and Temperature Test system

1. power acquisition system:

American high precision AMCELL/ SUNCELL power sensor with 100KG capacity and power within ±0.5%F.S.

2. capacity segment:

(1) 7 grades:×1,×2,×5,×10,×20,×50,×100；

(2) adopt high precision 24bitsA/D with sampling frequency of 200Hz

3. dynamical system:

(1) Panasonic AC servo;

(2) Panasonic AC driver；

(3) worm reducer;

(4) Taiwan high precision ball screw and linear guide rail

4. controller system:

(1) PLC control mode with higher accuracy；

(2) speed control range:0.01~20MM/S;error within 1%;

(3) The intermediate plate has function of quick coarse tuning and slow fine tuning;

(4) Return back to the original point and preserve it automatically

5. display method:PLC touch screen

6. test space:

(1) width:200mm(standard)；

(2) valid displacement:100mm(not including fixture)(standard)

7 . Displacement

(1) encoder 2000P/R with 4 times accuracy improvement;

(2) American PASO encoder with strong anti-interference;

(3) analytic displacement:0.001mm;

8. voltage control and acquisition:

(1) real-time voltage data acquisition ranging 0-10V DC;

(2) voltage display accuracy:0.1 mv;sampling rate:100t/s;

(3) user-defined voltage measuring range.When PLC reaches the required data(e.g. rop to50mv),device stops operation.

9. temperature acquisition system:

(1) automatic acqusition battery surface temp.with sampling rate at 2t/s;

(2) Derive data from RS232 serial port.

10. Safety device:

(1) overload emergency stop device

(2) up&down stroke limit device

(3) automatic breakdown stop function

Technical Parameter

Temperature controller:

1. range: 0℃~100℃；

2. analytic accuracy:temp±0.1℃；

3. fluctuation:±0.3℃；

4, uniformity: ±2℃；

5. Extreme:0℃；

6. Heating rate: average 3℃/min(rise from 0℃ to 100℃;non-linear no-load;average heating speed)；

7. Cooling rate: average 1℃/min(drop from100℃ to 0℃;non-linear no-load;average heating speed)；

8. Interior :W400×H500×D400mm；

9. External material:stainless steel mirror with strengthened bottom

10. Exterior:W1050×H1950×D1900mm；

Internal Short Circuit Test System:

1. max load: 100KG；

2. load resolution: 1/10000；unit conversion: kg, lb,N

3. load accuracy: ≤0.5%

4. max power mutiple: 7 grades with automatic conversion ；

5. Stroke resolution: 1/1000；

6. Stroke accuracy : ±0.05 mm；

7. speed range: 0.01—20MM/S adjustable,general test speed:0.1mm/S；

8. valid stroke: 100MM(not including fixture)；

9. max test surface: 200×200MM(customized)；

10. voltage sampling rate: 0—20V(customized)；

11. voltage resolution ratio: 0.1MV；

12. voltage sampling rate: 100t/s；

13. compression panel material:　stainless steel;affixed Telflon tape;corrosion proof

14. head size: 10*10*15mm;stainless steel;ficture for short circuit；　　

15. head material: 1 NBR(edge10mm;thick 2mm,1 acryl(edge 5mm;thick 2mm)error:±0.1 mm

16. compression movement:from top to bottom　

17. steps: Use standard pressurization tool to press on the part with small nickel of single cell at 0.1mm/S.At the same time,monitor voltage change of voltage acquisition’s output terminal(voltage sampling rate:100t/s) .When there are more than 50mV voltage drop or reaching the required pressure(cylindrical battery 800N,square/rhombic battery 500N/ 400N),immediately stop the pressurization tool and keep for 30s and then remove pressure.

Standard Compliance- Battery internal short circuit test machine

Impact Test Standard

UL1642 Lithium Batteries

UL2054-2005 Household and Commercial Batteries

UN38.3 Lithium ion battery safety testing

GB/T 18287-2000 General specification of lithium-ion battery for cellular phone

SJ/T 11169-1998 Standard for lithium batteries

YD 1268- 2003 The safety specification and test method for lithium batteries and charger

SJ/T 11170-1998 Standard for household and commercial batteries

Crush Test Standard:

GB/T 2900.11-1988Terminology of (secondary) cell or battery : crush

YD 1268- 2003 The safety specification and test method for lithium batteries and charger : crush

SJ/T 11169-1998Standard for lithium batteries:crush

UL 1642Lithium batteries : crush

GB/T 8897.4-2002Primary batteries-Part 4: Safety of lithium batteries

SJ/T 11170-1998 Standard for household and commercial batteries- crush test

YDB 032-2009 Back-up lithium-ion battery for telecommunications

UL 2054 Household and Commercial Batteries

QB/T 2502-2000 General specification of lithium-ion battery

Nail penetration standard

GB/T 18332.2-2001Nickel-metal hydrate batteries of electric road vehicles nail penetrations

MT/T 1051-2007 Lithium-ion batteries for cap lamp nail penetration test

Features- Battery internal short circuit test machine

1 .The wire enclosed with metal fire-proof cover, which is available to prevent the flame during testing process.

2 .Lighting system is designed to observe the internal testing process;

3 .Nail Penetration/Crush Velocity with controllable range of 10~80mm/s;

4 .Nail Penetration/Crush Force controllable within range from 250N to 13KN ,meet different standards;

5 .Wire hole provides a possibility to test internal temperature or air pressure while vent hole with air blower can discharge the exhaust air.

6 .Control system employs independent control cabinet & separated with the test chamber with a distance 1-2 meter, which can reduce the noise and improve safety.

Standard configuration:

1 sensor；

1 set of standard pressurization device;

2 sets of standard compression head；

Another 5 stainless steel compression head；

5 pieces of test-used nickel(copy of nickle calibration certificate)

Basic component:

Sensor------American SUNCELL；

Dynamical motor and driver------German ALPHA；

Temperature controller-----Korean imported TEMI880 ；

Refrigeration compressor-----French “Taikang”

Kingpo Technology Development Limited is a pioneer and leader of global safety testing equipment manufacturer.We offer one-stop service for worldwide labs from R&D,testing,production to after-sales service.We dedicate ourselves in achieving optimal production quality for our customers,reduce cost and enhance enterprise’s international competitiveness.

Kingpo is accredited by International Electrotechnical Commission(IEC) and becomes a nominated supplier and is officially issued a CBTL certificate.We are now among the world’s leading laboratory testing equipment manufacturer to produce the highest level and more standard testing equipment for global Electrotechnics labs becoming nominated supplier of NEMKO,UL,PHILIPS,CTK,CVC(Vkan Certification & Testing Co.,Ltd),Dongguan Quality Testing,China Household Electric Appliance Research Institute,Russia National Standard Institute,Belarus National Standard Institute,Korea National Standard Institute,etc.Lamp cap gauges and testing equipments produced by Kingpo,which are calibrated by CNAS and ilac-MRA ,have a high international reputation.

Kingpo aims at manufacturing world class testing equipment for Chinese labs,establishing an independent R&D center and introducing foreign state-of-the-art technology and international high-tech talents.Adopting a creative design concept,taking sensor data acquisition as forerunner,computer control technology as lead,imported transmission device with high accuracy and low noises,we have developed more than one hundred and sixty products.

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Kingpo’s domestic customers include Entry-Exit Inspection and Quarantine Bureau, Bureau of Technical Supervision,Product Quality Supervision and Inspection Institute,UL Lab(Underwriter Laboratories),TUV Rheinland,SGS and other electronic manufacturer.Our products are exported to international market and have also established distributorships in HK,Vietnam,Singapore,Thailand,Iran,India,

Africa,New Zealand,Australia ,Germany and so on.

Service is an essential factor to improve enterprise’s competitiveness.Therefore,Kingpo has always made every effort in improve service level and service value.Before sale,we have professional engineering team to provide customers with comprehensive consultant and customized service.After sale,we have after-sale team to offer customer timely and satisfying technical support and product maintenance.

By means of excellent product competitiveness and complete service,our company has won numerous customers high praise and sincere trust.In complying with technical improvement and increased efficiency and quality assurance of these products ,we insist on providing high end products to market and dedicating to being a leader in testing equipment industry.